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Pressurised fluids toolbox talk

Read it out at the pre-start or a toolbox meeting, talk through the questions, and have everyone sign on. It's built from our pressurised fluids page and the 249 SafetyDocs templates that cover it.

Site
Date
Presented by

What it is

Hydraulic oil, air or other fluids escaping under pressure from hoses and fittings, injecting into skin or striking people.

Controls to check, most effective first

  1. Release stored pressure and lower or support loads before disconnecting or repairing hydraulic or pneumatic components.
  2. Use hoses and fittings rated for the system pressure, and fit whip restraints to air hose connections.
  3. Inspect hoses for wear, bulging, leaks and damaged fittings before use, and replace them rather than patching them.
  4. Never feel for leaks with your hand; use cardboard or timber to find pinhole hydraulic leaks.
  5. Wear eye protection and gloves when working on or near pressurised systems.
  6. Treat any fluid injection injury as a medical emergency and get the person to hospital immediately, even if it looks minor.

Questions for the crew

  1. Where could pressurised fluids come up on this job today?
  2. The most effective control is: “Release stored pressure and lower or support loads before disconnecting or repairing hydraulic or pneumatic components”. Can we do that here? If not, why not?
  3. Which controls for pressurised fluids are missing or not working on this site?
  4. When would you stop work because of pressurised fluids, and who would you tell?
  5. How do we report a hazard, a near miss or an incident on this job?

Sign-on record

Everyone who attended signs below. Keep it with your toolbox talk records.

NameCompanySignature

A starting point for a talk, not a SWMS or a risk assessment. Add what's particular to your site and crew.