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System · 121 documentsPart of Automotive Servicing & Repair OHS-WHS Industry Suite

Valve Refacer

SOP · SOP-60207

  • Version 3

The Valve Refacer Safe Operating Procedure (SOP) provides a guide to operating a valve refacer safely and efficiently, reducing risks and improving workplace safety.

It covers the hazards (noise, electricity, sharp edges and more), the PPE to wear, the precautions and operator training, the pre-operational inspection, maintenance under lockout/tagout, and the step-by-step operation of the machine.

A hazard checklist for powered non-mobile plant, with Y, N and NA for each item, helps confirm the safety measures are in place.

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Preview of the Valve Refacer SOP

Valve Re-facer SOP

SOPVersion 3

Acronyms

  • LOTO - Lockout/Tagout.

  • PPE - Personal Protective Equipment.

  • SOP - Safe Operating Procedure.

  • RPM – Revolutions Per Minute.

Hazards

What can cause harm?

  • Noise

  • Electricity

  • Rotating/moving objects

  • Sharp edges

  • Hazardous dust, fumes & vapours

  • Fire/explosion

  • Manual Handling

  • Poor housekeeping.

Personal protective equipment

  • Foot Protection
  • Eye Protection
  • Hearing Protection
  • Disposable Respirator

Pre-operational inspection

  • Follow the pre-operational checklist in the manufacturer’s operational manual:

    • Verify all guards and shrouds are secure and function correctly (Check all fasteners and interlocks)

    • The emergency stop button is clearly marked and operational

    • All switches and handles move freely (avoid accidentally starting machine)

    • Double-check set-up before starting any operation. Check for tightness/rigidity, correct speeds/feeds, obstructions, clamps, etc.

    • Ensure all equipment and leads are tested and tagged as required for use

4 more sections, from Precautions to Hazard checklist (powered non-mobile plant)

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What it covers

8 sections

  1. Hazards
  2. Personal protective equipment
  3. Pre-operational inspection
  4. Precautions
  5. Operation
  6. Maintenance
  7. Hazard checklist (powered non-mobile plant)

Plus definitions

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