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System · 133 documentsPart of Mechanical Engineering Integrated Industry Suite

Hydraulic Brake Press

SOP · SOP-60047

  • Version 4

The Hydraulic Brake Press Safe Operating Procedure (SOP) is a guide to operating a hydraulic brake press safely.

It identifies the hazards, such as noise, electricity and fluids under pressure, and sets out the PPE to wear, operator training and competency, and a pre-operational inspection covering fluid leaks, guards and emergency stops.

Step-by-step operating instructions run from positioning the worktable to completing the work, followed by maintenance under lockout/tagout (LOTO) and routine checks.

A hazard checklist for powered non-mobile plant confirms safety measures such as guarding and control labelling are in place.

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Preview of the Hydraulic Brake Press SOP

Hydraulic Brake Press

SOPVersion 4

Acronyms

  • LOTO - Lockout/Tagout.

  • PPE - Personal Protective Equipment.

  • SOP - Safe Operating Procedure.

Hazards

What can cause harm?

  • Noise

  • Electricity

  • Fluids under pressure

  • Projectiles

  • Moving parts/crush injuries

  • Manual Handling

  • Poor housekeeping

Close-up of the press ram and tooling above a metal sheet workpiece on the worktable

Personal protective equipment

  • Foot Protection
  • Eye Protection
  • Hand Protection
  • Hearing Protection
  • Face Protection

Pre-operational inspection

Follow the pre-operational checklist in the manufacturer's operational manual, ensure:

  • No fluid leaks

  • No damaged or worn hoses/couplings

  • No stored materials/debris in the operating area

  • All guards are in place and functional. Adequate guards would include fixed or interlocked steel, perspex, or mesh at sides, rear and front.

  • Emergency stops accessible to the operator and functional/tested

  • Controls labelled and working correctly

  • All fittings are tight/secured and bolster adjusted/pins in place (if applicable)

  • Correct Pressure settings

  • Attachments connected to and being operated only by the press or upper die

4 more sections, from Precautions to Hazard checklist (powered non-mobile plant)

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What it covers

8 sections

  1. Hazards
  2. Personal protective equipment
  3. Pre-operational inspection
  4. Precautions
  5. Operation
  6. Maintenance
  7. Hazard checklist (powered non-mobile plant)

Plus definitions

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